Hot Tip #7 – Thermo Oil
My question is would switching to all ironers on thermal oil be more efficient than steam?
What are the pros and cons of Oil Vs Steam?
Oil Pros:
- Oil can be heated to higher temperatures. (>400 F), steam at 150 PSIG = 366 F.
- Oil will be at a lower pressure, Typically 30 to 40 PSIG not 100 PSIG or greater as with steam.
- Fewer steam traps are required. (None on oil systems)
- Less make-up water, boiler water treatment, boiler chemicals, boiler blow-down.
- Lower TDS (total dissolved solids) in discharged sewer water.
- Little if any internal pipe corrosion
- No catastrophic expansion of oil during containment vessel rupture. (Steam expands to 1500 times boiler water volume)
Cons:
- Addition capital investment. (Oil system & steam system)
- Electrical cost increases. (Oil must be pumped; oil pumps are larger than boiler feed water pumps)
- Additional maintenance. (Oil heater & pumping system)
- Additional building space is required to house the oil system
- Heated oil can burn (be destroyed) during an electrical outage if not circulated. (standby, non-electrical pump required)
- Oil has a limited life expectancy and is considered hazardous waste when disposed of in most states.
- Oil can catch on fire.
- Oil is considered less safe. A small pinhole leak can send hot oil 40 to 60 feet. (Steam only a few feet)
- Oil “spills” are much harder to clean up. (Oil spills may require HAZMAT involvement.)
- Additional air emission permits are required.
- Higher temperature equals greater thermo losses in the delivery system & in the oil heater exhaust gases. Some of these additional losses are heating up your already too hot laundry.